Aryan Apparels · Quality Module
Interactive Flow of Record & Shop-Floor Prototype
Order: ADIDAS Polo #AD-9421 · Lot: 2,400 pcs · Line: Sewing Line 04 (Shift A)
Total Inspected 1,420 pcs
First-Time-Pass (FTP) 1,388 pcs
Shift RFT % 97.7% ON TARGET
Shift DHU 1.83 ≤ 2.0 GOAL
Active Machine Status ALL RUNNING
🖥️ DESKTOP CONSOLE · INSPECTION MACHINE
Station 1: Fabric 4-Point System (ASTM D5430)
Auditor: Fabric QC
📋 Station Intelligence & Rules
⚡ Live Activity Log (PIS Telemetry)
10:15:02 · Line 04 · Garment #1420 Passed EOL check
10:14:18 · Line 04 · Garment #1419 Passed EOL check
10:13:40 · Line 04 · Garment #1418 Alteration: Skip stitch at Collar
10:12:05 · Cut Room · Lay SA-2026-084 Passed Component Audit
💡 How to use this prototype

Tap the interactive buttons inside the device screen on the left. Toggle defects, trigger alterations, test threshold logic, or click Next Station → to follow the garment from fabric roll to Adidas CBX submission.

Station 1 of 7
Domain Live in PIS Today New Quality Module Build
Fabric Inward Mill challan, roll weighment, QR tags, rack storage Defect taxonomy master, auto-quarantine, roll penalty certificates
Cutting Room SOP gates 1–16, fabric relaxation duration Digital spreading audit (SA…), marker spec vs actual, 5-component audit
Embellishment Vendor challan outward/inward Print/Emb POM audit (±1–3 mm tolerance), defect tags (bleeding, peeling)
Sewing Floor DPR daily piece output entries 5-round TLS roving audit (7 pcs/op), Midpoint critical-op check, 100% EOL Kiosk
Finishing Room DPR packed piece counts 100% Finishing Kiosk with anatomical garment defect mapping (front, collar, sleeve)
Maintenance Offline paper logbooks Line breakdown app, mechanic queue, downtime clock, spare parts & MTTR metrics
Buyer Portals Manual email certificates VPO compliance data pack generator, Adidas CBX & Puma portal submission tracking
Signal 🟢 Green (Normal) 🟡 Yellow (Caution) 🔴 Red (Escalation Trigger)
Line RFT (Factory Desk) ≥ 97.5% 95.0% – 97.4% < 95.0% → Supervisor & Quality Head immediate alert
Hourly Defect Rate ≤ 5 defects / hr 6 – 12 defects / hr > 12 defects / hr → Mechanic & QA Line Incharge intervention
TLS Operator Score (7 pcs) 0 defects (100% RFT) 1 minor defect 2+ defects or 1 critical; 2 consecutive RED → Line Stop
Factory KPI Target YTD RFT ≥ 98.5%, DHU ≤ 1.5 RFT 97.0–98.4%, DHU 1.6–2.5 Below target → CEO Desk red flag & formal review
Phase 1 · Month 1

Masters & Floor Capture

  • Defect, operation & machine registers
  • Sewing EOL 100% Touchscreen Kiosks
  • Finishing Final Inspection Kiosks
  • Machine breakdown request & closure app
  • Factory Quality Desk (16-line view)
Phase 2 · Month 2

Gates & Cutting Quality

  • Spreading & cutting component audit
  • Embellishment POM measurement audit
  • TLS Roving Tablet Audits (5 rounds × 7 pcs)
  • Midpoint critical-operation audits
  • Pilot Run & In-Line ISO 2859-1 gates
Phase 3 · Month 3

Visibility & Portals

  • TLS Operator Round Matrix dashboard
  • CEO Desk Quality KPI dials
  • MIS Quality Reports & Pareto analytics
  • Buyer VPO compliance pack generator
  • Adidas CBX & Puma portal tracking
# Walkthrough Name Primary Route / System Device Interface Implementation in this Prototype
01Admin Report Management/admrepmgmtdbDesktop WebManagement Dashboards modal · MIS Reports & Pareto export
02CEO Desk Quality Dashboard/ceomgmtdb, /ptrackDesktop WebManagement Dashboards modal · Executive RFT & DHU dials
03Spreading & Cutting Audit/cutmgmtdb, /postcutDesktop TerminalStation 2: Lay SA-2026-084 & 5-component audit checklist
04DPR Entry & Embellishment POM/dprentry, /dpratirepDesktop Web / TabletStation 3: HPS logo slider (±2 mm) & decoration defect tags
05F4P Fabric Inventory Dashboard/f4pmgmtdb, /rackrepDesktop WebStation 1: Rack location B-04, roll weighment & inventory clearance
06Fabric 4-Point System Audit/auditdtl, /auditdtInspection Machine ConsoleStation 1: ASTM D5430 interactive point calculator (1, 2, 3, 4 pts)
07Fabric Receiving & BOM Creation/bom, /fabmatDesktop WebStation 1: Mill challan entry & BOM-AD-POLO-01 allocation
08Factory Desk Live Dashboard/facmgmtdb, /auditrepDesktop WebLive Header KPI Strip + Management Dashboards 16-line view
09Finishing Final Checking KioskFinishing Station KioskTouchscreen KioskStation 6: 100% check with interactive anatomical garment map
10Line Supervisor Breakdown Entry/mntentryDesktop / Mobile WebMachine Breakdown Modal Step 1 (Supervisor fault report)
11Mechanic Desk Breakdown ClosureMechanic Mobile AppMobile / TabletMachine Breakdown Modal Steps 2 & 3 (Repair timer & sign-off)
12Midpoint & Critical Operation CheckMidpoint Mobile AuditMobile TabletStation 4: Toggleable Midpoint audit mode (Collar & Armhole)
13Organization & Defect Master/orgmst, /defmstDesktop WebStandardized defect taxonomies mapped across all 7 stations
14Pilot Run, In-Line & Mid-Line GateFRI EntryTablet / MobileStation 7: ISO 2859-1 Level II sampling engine (AQL 2.5/4.0)
15Adidas TradeBeyond (CBX) Final VPOadidas.tradebeyond.comDesktop WebStation 7: Export VPO Data Pack + Adidas CBX upload tracking
16Puma Line QC PortalPuma Projects PortalDesktop WebStation 7: Puma Line QC Portal submission tracking
17Sewing End-of-Line (EOL) KioskSewing EndLine KioskTouchscreen KioskStation 5: Giant PASS / ALTER / REJECT kiosk with defect drawer
18Traffic Light System (TLS) In-LineTLS Tablet AppAndroid TabletStation 4: 5-round roving audit with 7-piece Green/Yellow/Red rules
19Traffic Light System (TLS) Dashboard/tlsmgmtdbDesktop WebManagement Dashboards modal · Operator Round Matrix (R1–R5)